Suzuki Carry Problems And Solution- Everything You Need To Know

The most commonly seen problems of Suzuki carry include issues in gear transmission, battery problems, fuel, hydraulic system faults, etc. However, most of these problems can be solved easily if you know how to identify them and have some basic knowledge.

Being one of the most popular vans from the Japanese Suzuki automobile brand, the Suzuki Carry has some crucial issues that should be fixed immediately to avoid severe damage. So, let’s see a detailed explanation of each of the problems and find out how to fix them.

Troubleshooting And Fixing Suzuki Carry Problems

According to the regular riders here, we’ve come up with a list of issues that they’ve faced frequently, along with troubleshooting and solutions to all of them.

1. Gear transmission problem

In the 2006-2013 models of Suzuki Carry, people have been demurred about the gear transmission problem. 

This problem is divided into two types: problems with clutches and gear slipping. Due to both of these, the engine loses a tremendous amount of power.

Lower transmission fluid, damaged clutch, or worn-out bearings can be the reasons behind this problem.

Replacing the old clutch, using enough transmission fluid of good quality, and regular maintenance of gears and other moving parts can help sort out this problem.

2. Fuel pump issue

This problem is widely seen in the 2004-2005 Suzuki Carry models. The fuel pump often fails and eventually causes engine damage or a stall. Besides, it’ll result in low oil pressure and affect the engine’s performance.

The fuel pump can fail to function properly due to various reasons. This includes clogged air filters, faulty oxygen sensors, fuel transmission lines, etc. 

To solve this problem, you should check the fuel pump, air filter, and fuel line carefully. Cleaning up dirt and debris can be useful. 

However, in case of severe damage to the fuel pump, replacing it may be the only option.

Changing a fuel pump for Suzuki Carry can cost around 30-$50 depending on the quality, brand, and warranty policy of the company.

3. Hydraulic system

In the Suzuki Carry mini trucks, this problem is very common. What happens is that the vehicle fails to lift loads, even if they are within the recommended range. 

The vehicle will first withstand the heavy load, then slowly release it. This means the hydraulic system is not stable.

The troubleshooting process includes checking for air leakage. If there is any air present in the hydraulic system, it’ll affect the efficiency. 

To overcome this, you need to lift the hydraulic system to its maximum position and then release it. 

In this way, the trapped air will be released. Then lower the system 2 feet from the chassis and remain there for a while.

Though you can do it by yourself, getting professional help can be an option too. The cost of taking service from a shop can vary from place to place.

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4. TPMS problem

Not only in Suzuki Carry but also in many other vehicles, this problem is very common. If it happens, the Tire Pressure Monitoring System (TPMS) will send false data to the dashboard. 

As a result, even if the tire pressure is perfectly fine, it’ll show warning signs indicating that you need to inflate the tires.

If, after starting the engine and keeping it idle for a while, the TPMS light doesn’t go off, but rather keeps blinking or remains ON, you may need to check the tire pressure.

Resetting the TPMS can be a potential solution. However, in this situation, check the tire pressure and try to maintain it within a range of 30-40 PSI.

If the TPMS is damaged, changing it may cost around $90-$120.

5. Engine Idling issue

The engine idling issue is something that you may already be familiar with. The engine abruptly stops while still running at idle as a result. Power loss is a subsidiary result of this problem.

Though in most cases, the problem lies within the fuel system, to diagnose it effectively, you should also check the battery power, the electrical voltage of the vehicle, etc.

Using quality fuel, cleaning both oil and air filters, and fixing voltage or electrical power-related issues can solve this problem.

Anyway, you can check and fix it yourself if no parts are damaged. Purchasing new parts and getting professional service can be costly.

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6. Structural issue

In the 1932 models of the Suzuki Carry, the severe problem was that it was not strong enough to withstand heavy loads. 

Often, these models show a proclivity to break down. The low tolerance level of the structure is the reason behind this.

Though there is no particular solution to this problem because it can only be solved in factory-level facilities. 

So, the best way to deal with it is to check before buying or maintaining it properly to avoid such a breakdown problem.

7. Overheating and power loss

The Suzuki Carry engine often gets overheated and eventually fails to produce adequate power. As a result, the vehicle will be less efficient, and the overall performance will be hampered.

Due to low coolant levels, oil leaks, faulty thermostats, or dirt in the radiator, an overheating problem can arise. On the other hand, for exhaust or transmission systems, power loss can take place.

To fix this issue, you must clean the parts related to it regularly. Using high-quality ethylene glycol-based coolant, maintaining proper coolant levels can be effective.

Some of the best coolants for Suzuki Carry can cost 6$-$15 per liter. You can find such coolant from many well-known suppliers.

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Tips To Prevent Problems On Suzuki Carry

To prolong the lifespan and performance of your Suzuki carry, frequent maintenance and regular checkup is mandatory. 

Otherwise, any minor problem can get severe over time. So, here are some tips that you can follow to prevent problems on Suzuki Carry.

  • The first thing to remember is to change tires on time. Otherwise, a worn-out tire can crash or cause severe accidents. Experts recommend changing tires every 6 months for regular and heavy-duty riders.
  • Maintaining the timing belt is another crucial thing to consider. If you’re buying a used Suzuki Carry, change the timing belt immediately since you don’t know when it’s best to replace it.
  • Basic servicing and maintenance are necessary at regular intervals. For example, changing the spark plug every 50,000 km, and cleaning the engine frequently is good practice. 
  • Using high-quality fuel is something that can prolong your Suzuki Carry’s engine performance. So, keep a sharp eye on the overall fueling system.

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Should You Buy Used Suzuki Carry?

Yes! You can buy a used Suzuki Carry if the internal parts and engine are okay and it needs a little repair to make the vehicle suitable for you. 

However, always check the following parameters before deciding to purchase a used Suzuki Carry.

Mechanical condition

The first thing to consider while buying a used Suzuki Carry is the engine’s performance, fuel system, lubrication system, and overall internal outlook. Check whether the seat is comfortable for you or not.


One of the most important things to notice while buying any used vehicle is the distance the vehicle has already traveled. As per the expert’s suggestions, Suzuki Carry that has traveled 30,000 to 50,000 miles is good to buy.


Depending on the condition of the vehicle, the price can vary between $3000 and $5000. Anyway, you can check different online shops to get an idea of how much a used Suzuki Carry should cost.

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Frequently Asked Questions

Now let’s see some of the most frequently asked questions in different forums and on social media about the Suzuki Carry’s performance and issues.

What Is The Best Version Of Suzuki That Has Fewer Issues?

As per experts recommendations, the 2013 version of Suzuki Carry is by far the best version of this series. If you’re looking for a dependable Suzuki Carry, you can go for it. 

How Long Will A Suzuki Engine Last?

A Suzuki Carry engine can last for 70000-100000 miles in ideal conditions. However, the durability of an engine depends on how properly it was maintained and how the riding condition was.

What Is The Maximum Safe Load Capacity Of The Suzuki Carry Van?

A Suzuki Carry van is capable of carrying about 940 kg of loads, including passengers. However, carrying too much load can cause hydraulic system failure. So, never carry loads greater than the recommended value.

Final Words

Newer versions of Suzuki Carry come with more accuracy and advanced features. Many of the previous problems were also solved in newer models.

However, that doesn’t mean the vehicle is errorless or perfect nowadays. There is still a lot to improve, and the brand must take care of it. However, if you’re willing to buy a Suzuki Carry, make sure you’ve checked everything that we’ve discussed here.

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